HK REAL STRENGTH TRADE LIMITED 2181986030@qq.com 86-134-3456-6685
Product Description: The 0R-8463 injector is an OEM-standard, high-reliability fuel injection component specially developed for c-aterpillar 3116 series diesel engines, featuring core strengths of superior pressure resistance, ultra-precise fuel control, enhanced environmental adaptability, and extended service life. Produced in strict compliance with c-aterpillar’s original design standards and passing 4-stage strict quality inspection (raw material screening, precision machining testing, performance calibration, pre-delivery full-load operation test), it adopts advanced electromagnetic control technology and integrated forging process, ensuring perfect matching with the c-aterpillar 3116 fuel system. The 0R-8463 is equipped with a reinforced alloy body and a dual-sealing structure, which can operate stably in extreme harsh working conditions (high temperature ≤135℃, high pressure, heavy dust, high humidity, low temperature -45℃). Its upgraded multi-hole spray technology and accurate injection timing realize full combustion of fuel, reducing fuel consumption by 12%-18% and reducing harmful emissions to meet the latest EU environmental protection standards. With the same size, interface and installation dimensions as the original part, it supports direct tool-free replacement, which greatly shortens maintenance time and reduces equipment downtime loss. It is widely used in various construction machinery, industrial generator sets and heavy-duty vehicles equipped with c-aterpillar 3116 engines, providing stable, efficient and durable power support for long-term high-load and continuous operation.
| Basic Information | Specific-ations & Key Features |
| Product Name | c-aterpillar 3116 Diesel Engine Injector Assembly (Original Standard) |
| Model Number | 0R-8463 (OR8463) (Exclusive Fit for c-aterpillar 3116 Series) |
| Cross-Compatible Models | 0R-8463, 0R-8461, 0R-3742, 4P-2995, 0R-3389 (100% Compatible with c-aterpillar 3116 Engines) |
| Applicable Engines | Primary: c-aterpillar 3116 series diesel engines; Secondary: 3114, 3126 series (Plug-and-Play Compatibility, No Debugging Required) |
| Product Condition | Brand New Original / Original-Standard Remanufactured (100% Pre-Delivery Testing, Consistent with OEM Quality & Performance) |
| Control Type | Electromagnetic (ECU Electronic Control, Enhanced Version) Ultra-Precise, Fast Response, Strong Anti-Interference, Stable Signal Transmission |
| Fuel Compatibility | Diesel (National/Non-Standard, Low/High Sulfur, Biodiesel, Marine Diesel) Anti-Impurity, Anti-Coking, Anti-Corrosion, Multi-Fuel Adaptable |
| Net Weight | 0.61kg Lightweight, Easy to Install/Disassemble, Saves Maintenance Time & Labor Cost |
| Packaging Dimensions | 24cm × 13.5cm × 13.5cm High-Strength Shockproof/Waterproof Packaging, Anti-Damage During Shipment & Storage |
| Core Technical Parameters | Values & Competitive Advantages |
| Injection Opening Pressure | 27 ± 0.5 MPa Ultra-Precise Pressure Control, Optimized for c-aterpillar 3116’s Working Cycle, Better Fuel Atomization & Combustion Efficiency |
| Working Pressure Range | 60–160 MPa Wider Operating Range, Stable Performance Under Full/Idle/Extreme Loads, Strong Adaptability to Complex Working Conditions |
| Dynamic Response Time | ≤ 0.6 ms Ultra-Fast Response, Ensures Smooth Power Output & Stable Combustion of 3116 Engine, Reduces Vibration |
| Single Injection Duration | ≤ 0.45 ms Precise Fuel Metering, Minimizes Waste & Incomplete Combustion, Further Reduces Fuel Consumption |
| Spray Pattern | Upgraded c-aterpillar S-Type Atomization (12-Hole) More Uniform Spray, Maximizes Combustion Efficiency, Lowers Emissions & Noise |
| Needle Valve Clearance | 0.3–1.4 μm Ultra-Precise Fit, Leak-Proof Sealing, Extends Service Life, Reduces Maintenance Frequency & Cost |
| Sealing Surface Roughness | Ra ≤ 0.02 μm High-Strength Sealing, Withstands High Pressure & Temperature, No Fuel Leakage, Ensures Safe Operation |
| Key Component Hardness | HRC 67–71 Ultra-Wear-Resistant, Handles Long-Term High-Load Operation, Reduces Replacement Costs & Downtime |
| Injection Cycle Life | ≥ 2,200,000 cycles Super Durable, Longer Service Life Than Ordinary Injectors, Improves Equipment Attendance Rate & Operational Efficiency |
| Structural Components | Material & Manufacturing Process | Performance Benefits |
| Injector Body | High-Density Reinforced Alloy Steel; Integral Forging + Precision CNC Machining + Five-Stage Heat Treatment | Super Anti-Fatigue, Pressure/Corrosion-Resistant; Adapts to Extreme Harsh Operating Environments of c-aterpillar 3116 Engine, Longer Service Life |
| Needle Valve Pair | High-Purity Alloy Steel; Precision Grinding + Gapless Pairing + Nitriding Treatment + Titanium-Ceramic Coating | Ultra Uniform Atomization, Leak-Proof, Ultra Low Wear; Ensures 3116’s Power & Combustion Efficiency, Reduces Emissions |
| Control Spring | High-Temp Resistant Alloy Spring; Dual-Spring Linkage Design + Anti-Fatigue/Deformation + High-Precision Calibration | Precise Opening Pressure Control, Fast Needle Valve Closure; Boosts Injection Accuracy & Operation Stability, Reduces Fuel Waste |
| Solenoid Valve | Enhanced High-Precision Anti-Interference Coil; Sealed Waterproof/Dustproof + High-Temp Coating + Anti-Oxidation Treatment | Ultra-Fast Response, Strong Anti-Interference, Stable in Complex Environments; Perfect Match for 3116 ECU System, Low Failure Rate |
| Applicable Equipment | Typical Models (c-aterpillar 3116-Powered) |
| Excavators | c-aterpillar 320B, 322B, 325B, 330B Stable Performance for Heavy-Duty, Long-Hour Operation, Low Failure Rate, Reduces Fuel Costs |
| Wheel Loaders | c-aterpillar 928G, 938G, 950G High Efficiency for Heavy-Load Tasks, Reduces Fuel Consumption, Saves Operational Costs |
| Motor Graders | c-aterpillar 120H, 140H, 160H Reliable Operation, Minimizes Maintenance Downtime, Improves Work Efficiency & Construction Progress |
| Other Equipment | Industrial Generators, Heavy-Duty Trucks, Marine Power Units (3116/3126-Powered) Wide Adaptability, Stable Power Supply, Long Service Life, Suitable for Continuous Operation |
| Core Product Advantages | Detailed Benefits (Customer-Centric) |
| c-aterpillar 3116 Exclusive Fit | OEM-matching dimensions and interface—direct replacement without modific-ation or debugging. Reduces maintenance time, boosts equipment uptime, and eliminates compatibility risks for 3116 engine users, saving labor costs. |
| Enhanced Ultra-Durable Construction | Five-stage heat-treated high-density alloy body and titanium-ceramic coated needle valve pair deliver ≥2.2 million injection cycles. Super anti-fatigue, corrosion and wear resistance—lowers replacement costs and extends service life. |
| Precision Fuel Control & Atomization | Enhanced ECU-controlled solenoid valve (≤0.6ms response) and 12-hole S-type atomization reduce fuel consumption by 12%-18%. Complete combustion cuts emissions and improves 3116 engine performance and power output. |
| Extreme Environmental Adaptability | Dual-sealing structure and waterproof/dustproof design handle high temps (≤135℃), low temps (-45℃), heavy dust, and humidity. Compatible with all diesel types—ideal for harsh construction and industrial sites. |
| Low Maintenance Cost & High Efficiency | Lightweight, tool-free installation; low failure rate; pre-tested for reliability. Minimizes labor costs, downtime, and total ownership expenses for equipment operators using c-aterpillar 3116 engines. |
| Strict OEM-Quality Assurance | Manufactured to c-aterpillar’s original standards, 4-stage quality testing, and 100% pre-delivery inspection. Matches OEM performance—reliable, long-lasting power support for 3116 engines, reducing after-sales risks. |
| Replacement Scenarios | Symptoms (c-aterpillar 3116 Engines) |
| Power Loss & Instability | Unsteady idle, weak acceleration, hard starting, black/white smoke, and significant power drop—unable to handle heavy loads, affecting work efficiency and construction progress. |
| Increased Fuel Consumption | Fuel use up 12%+ under standard conditions; power output does not match fuel consumption—wasting resources and increasing equipment operation costs. |
| Mechanical Malfunctions | Cylinder misfire, abnormal engine noise, injector leakage, excessive oil return, or needle valve jamming—causing equipment shutdown and delaying construction progress, increasing maintenance costs. |
| Other Abnormalities | ECU error codes, engine jitter, inability to run at full load, increased emissions, or unstable operation—shortening the service life of 3116 engine components and increasing overall operating costs. |
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